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HS3X 3:1 Dual-Wall Adhesive-Lined Heat Shrink Tubing

YOCL ELECTRIC HS3X adhesive-lined heat shrink tubing combines a flexible polyolefin outer layer with hot-melt adhesive for electrical insulation, environmental sealing and mechanical protection.

  • 3:1 shrink ratio; 13 sizes from 2.4 mm to 50.0 mm.
  • Initial shrink temperature: ≥70°C; full shrink temperature: ≥125°C.
  • Operating temperature: -45°C to +125°C.
  • Adhesive lining helps protect joints against water, moisture and corrosion.
  • UV resistant and RoHS compliant; standard color: Black.
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Overview

YOCL ELECTRIC HS3X adhesive-lined heat shrink tubing provides electrical insulation, environmental sealing and mechanical protection for wires, cables, terminals and connectors. Its dual-wall construction combines a flexible polyolefin outer layer with an internal hot-melt adhesive lining.

During heating, the outer layer shrinks and the adhesive softens and flows around the underlying component. After cooling, the adhesive helps form a sealed interface that protects against water, moisture and corrosion. The 3:1 shrink ratio accommodates diameter transitions between larger connectors or joints and the smaller cable beneath them.

The HS3X series offers 13 sizes from 2.4 mm to 50.0 mm, with size-specific wall thicknesses, adhesive thicknesses and standard packing lengths.

Features

  • 3:1 shrink ratio: Allows installation over larger terminals and connectors before recovery around smaller components.
  • Dual-wall protection: Flexible polyolefin provides insulation and mechanical protection; hot-melt adhesive provides the sealing layer.
  • Environmental sealing: The adhesive lining helps protect wire joints and connections against water, moisture and corrosion.
  • UV resistance: Specified for applications requiring resistance to ultraviolet exposure.
  • Size-specific packing: Standard lengths range from 25 m to 200 m according to size.
  • Color availability: Black is the standard color; 10 standard colors available.

Technical Specifications

Parameter Specification
Brand YOCL ELECTRIC
Series HS3X
Product type Dual-wall adhesive-lined heat shrink tubing
Shrink ratio 3:1
Outer layer Flexible polyolefin
Inner layer Hot-melt adhesive
Size range 2.4–50.0 mm
Number of sizes 13
Initial shrink temperature ≥70°C
Full shrink temperature ≥125°C
Operating temperature -45°C to +125°C
UV resistance Yes
Environmental standard RoHS
Standard color Black
Color availability 10 standard colors available

The initial shrink temperature, full shrink temperature and operating temperature are separate parameters for recovery and service conditions.

Outer-Layer Performance

Property Specification Supplied test method or condition
Tensile strength ≥10.4 MPa ASTM D2671
Elongation at break ≥200% ASTM D2671
Tensile strength after aging ≥7.3 MPa 158°C × 168 hours
Elongation after aging ≥100% 158°C × 168 hours
Axial change -8% to +8% ASTM D2671
Breakdown strength ≥15 kV/mm IEC 60243
Volume resistivity ≥10¹⁴ Ω·cm IEC 60093

Hot-Melt Adhesive Performance

Property Specification Supplied test method
Softening point 95 ± 5°C ASTM E28
Water absorption <0.2% ASTM D570
Peel strength, first listed value ≥120 N/25 mm ASTM D1000
Peel strength, second listed value ≥80 N/25 mm ASTM D1000

The two peel-strength values are supplied without identifying the substrate associated with each value.

Dimension

Size Supplied I.D. Max. I.D. After Recovery Total Wall Thickness Adhesive Layer Thickness Standard Packing
3/32″ / 2.4 mm ≥2.4 mm ≤0.8 mm 0.80 ± 0.30 mm 0.40 ± 0.20 mm 200 m
1/8″ / 3.2 mm ≥3.2 mm ≤1.0 mm 0.90 ± 0.30 mm 0.40 ± 0.20 mm 200 m
3/16″ / 4.8 mm ≥4.8 mm ≤1.6 mm 1.05 ± 0.30 mm 0.40 ± 0.20 mm 100 m
1/4″ / 6.4 mm ≥6.4 mm ≤2.2 mm 1.25 ± 0.30 mm 0.45 ± 0.20 mm 100 m
5/16″ / 7.9 mm ≥7.9 mm ≤2.7 mm 1.35 ± 0.30 mm 0.45 ± 0.20 mm 100 m
3/8″ / 9.5 mm ≥9.5 mm ≤3.2 mm 1.45 ± 0.30 mm 0.50 ± 0.20 mm 50 m
1/2″ / 12.7 mm ≥12.7 mm ≤4.2 mm 1.65 ± 0.30 mm 0.50 ± 0.20 mm 25 m
5/8″ / 15.0 mm ≥15.0 mm ≤5.2 mm 1.80 ± 0.30 mm 0.55 ± 0.30 mm 25 m
3/4″ / 19.1 mm ≥19.1 mm ≤6.3 mm 1.95 ± 0.30 mm 0.60 ± 0.30 mm 25 m
1″ / 25.4 mm ≥25.4 mm ≤8.5 mm 2.00 ± 0.40 mm 0.60 ± 0.30 mm 25 m
1-1/4″ / 30.0 mm ≥30.0 mm ≤10.2 mm 2.15 ± 0.40 mm 0.65 ± 0.30 mm 25 m
1-1/2″ / 39.0 mm ≥39.0 mm ≤13.5 mm 2.45 ± 0.40 mm 0.75 ± 0.30 mm 25 m
2″ / 50.0 mm ≥50.0 mm ≤17.0 mm 2.75 ± 0.40 mm 0.80 ± 0.30 mm 25 m

The inch/mm pairs are the supplied nominal size designations. Select using the stated supplied and recovered internal diameters, wall thicknesses and adhesive-layer thicknesses.

Selection Guide

Choose a supplied internal diameter large enough to pass over the cable, terminal or connector, while checking the recovered diameter against the component that requires sealing. Use the individual size limits in the table when selecting across a diameter transition.

Check the total wall thickness, adhesive-layer thickness and axial change against the required coverage and available space. For example, the 12.7 mm size has supplied I.D. ≥12.7 mm, maximum recovered I.D. ≤4.2 mm, total wall thickness 1.65 ± 0.30 mm and adhesive-layer thickness 0.50 ± 0.20 mm.

Applications

  • Wire splices, cable joints, terminals and electrical connectors.
  • Automotive wire harness insulation, sealing and bundling.
  • Marine wiring and moisture-sensitive electrical connections.
  • Cable and metal tubing protection against moisture and corrosion.
  • General electrical insulation and environmental sealing.

Ordering Information

Specify HS3X, the required size, color and total length when requesting a quotation from YOCL ELECTRIC. Black is the standard color; the series lists 10 standard colors without specifying their individual names. Standard packing lengths are 200 m, 100 m, 50 m or 25 m according to size, as shown in the table.

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